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Outer Winding Two Station Winding Machine for BLDC Motor Precision Winding for UAV Motors

Product Description

Description:

MOQ: 1 piece.

Host Configuration Features

1.The main control system uses a motion controller, and the operator can program freely for different winding methods.

2.The working principle of the main engine is that the four-axis servo motor and the auxiliary cylinder are linked to complete the automatic winding.

3. S-axis winding: speed 1000rpm, mechanical spindle, motor power 1.3 KW.

4. X-axis separation: speed 500rpm, mechanical spindle, motor power 0.75KW.

5. Y-axis line: speed 3000 rm, ball rod, motor power 0.75KW.

6. Z-axis singlet: speed 3000rpm, linear rail, motor power 0.75KW.

7. Machine structure: double station double flying fork winding machine, flying fork can be reversed.

8.Winding tension system: with electronic tensioner / motor tenstoner, (selection according to the line diameter range with high and low specifications).

9. The cutting mode of line head and line tail is automatic cutting.

10. It is suitable for the stator switching of multiple strands and a single line. A single line can be accurately arranged by single winding and layered winding.

11. When the host matching pressure is insufficient, when the equipment is faulty, and when the line is broken, the sound and light prompt alarm function.

12. The main engine is equipped with safety detection grating. When the grating signal is bright, the equipment is suspended and needs to start again to prevent equipment accidents.

Place of Origin: China
Brand Name: Rimy
Model Number: NLRT-03C
Input Voltage: 220V
Weight: Around 800kg
Stator OD: Ф23~Ф100mm(customizable)
Stator Height: 20~80mm(customizable)
Wire OD: Ф0.25~Ф0.80mm
Dimension: 1500*1000*1800(L * W * H)

Applications:

Main Applications: drones, massage guns, articulated motors, etc.

Advantages:

Product Advantages & Core Competencies

High Precision & Flexibility: Supports stator OD Ф23–100mm and wire OD Ф0.25–0.80mm with customizable parameters, ideal for drones, massage guns, and articulated motors.

Dual-Station Efficiency: Dual-station design with flying forks enables simultaneous winding, doubling productivity vs. single-station machines.

Intelligent Control: Motion controller programs winding patterns; four-axis servo motors ensure precise, automated processes.

Tension Management: Electronic/motorized tensioner adapts to wire diameters, minimizing breakage and ensuring consistent tension.

Safety & Reliability: Features safety gratings, fault detection, and audio-visual alerts for pressure loss, malfunctions, or wire breaks.

Compact Design: Space-efficient 1500×1000×1800mm footprint with 800kg capacity balances stability and floor space.

FAQ:

Q1: What types of winding patterns can be programmed?
A: The motion controller supports programming of various winding patterns, including layered winding, random winding, single-strand winding, and multi-strand winding, adaptable to different application scenarios.

Q2: How does the tension system work?
A: The tension system utilizes an electronic or motor-driven tensioner that automatically adjusts to different wire diameters. It maintains consistent tension throughout the winding process to prevent wire breakage and ensure precision.

Q3: What safety features are included?
A: Safety features include safety detection gratings, automatic fault diagnosis, and audio-visual alarms for wire breakage, system malfunctions, or abnormal operating conditions, ensuring operator safety and equipment protection.

Q4: Can it handle both single and multiple wire strands?
A: Yes, the machine is capable of handling both single-strand and multi-strand wires. It enables precise wire arrangement for single-layer winding and layered winding, suitable for stator winding applications with diverse strand requirements.

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