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Commutator for Power Tools Including Angle Grinder, Circular Saw, Hammer, Drill, Marble Cutter Etc

Product Description
Copper profile material Electrolytic copper with silver content 0.03%, 0.08%, 0.10% or more
Molding material Moulding compound (CN6575, PM6630, PM6830, PM6432, WH5515 etc.) and Mica
Insulation material Mica
Process type Segmented type, cage type, hook type, riser type, cold forging type, planner type
Reinforced rings Steel or fiberglass ring
Bush material Brass, steel, spring bush
Key inspection Spin test speed
Roundness deviation, bar to bar deviation before and after spin test
Bar to bar test voltage
Bar to bore test voltage
Broken test speed
Shaft fitting test
Hook peeling force
Balancing

Parameter description Specifications of commutator Technical parameter
Overspeed test O.D less than 25.5mm Room temperature:44000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.007mm
Heating 250°C:44000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.007mm
O.D 25.5mm-28.5mm Room temperature:44000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.007mm
Heating 250°C:38000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.007mm
O.D 28.5mm-32.5mm Room temperature:37000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.010mm
Heating 250°C:35000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.010mm
O.D 32.5mm-38.5mm Room temperature:34000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.010mm
Heating 250°C:32000RPM, after 10min, running deviation between segments:0.003, O.D changes:0.010mm
Insulation with standing test Various specification Room temperature: between shaft hole and commutator segment ≥150MΩ
Heating:140°C within 1h, between shaft hole and commutator segment ≥100MΩ
I.D tolerance of commutator Various specification With bushing H7 / Without bushing H8
AC frequency Various specification 50HZ / 60HZ

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