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Paper Insertion Machine for High-Speed Radial Insulation of Open Rotor Slots Electric Motor Insulation Equipment

Product Description

High-speed insulation paper insertion machine for electric motor and generator open-rotor slots. Designed for rotor slot and stator insulation in motor manufacturing, it supports DMD, FDMD, and NMN materials. Powered by a Mitsubishi servo motor with precision indexing, it delivers ≤2 seconds per slot with accurate alignment and burr-free cutting. Features include automatic feeding, cutting, paper shortage detection, and quick changeover, ideal for efficient motor and generator production lines.

Application

Specialized equipment for radially inserting insulation paper into open rotor slots

Technical Requirements

1. Power supply: Single-phase three-wire AC 220V ±10% /50Hz; Input power: 2KW;

2. Air supply: 0.5Mpa dry compressed air;

3. Machine dimensions (L × W × H): 1600 × 1000 × 1950 mm;

4. Machine cycle time: ≤2 seconds/slot;

5. Heating method: Electric heating;

6. Servo indexing, slot count set via touchscreen, automatic pitch calculation;

7. Clamping method: Shaft clamping;

8. After paper insertion, it fits tightly into the slot and does not fall off;

9. Paper aligns with stator center (not off-center), protrudes 1mm past end plate on one side;

10. Applicable insulation paper: δ0.17–0.25 × 30–55mm / DMD, FDMD, and NMN;

11. No burrs or notches on insulation paper after cutting;

12. Paper length set by system per model; auto-switch during model change (mechanical adjustment of feed length);

13. No damage to rotor shaft after processing.

Functions and Actions

Equipment Function:
Manual loading → Clamping → Auto paper feeding → Insertion → Indexing → Insertion (repeat until last slot) → Cutting → Completion → Release clamp → Unload workpiece

Main Components (Excluding Standard Parts)

Mitsubishi servo motor, Taiwan TAF gearbox, AIRTAC cylinder

Error/Leak Prevention

Paper shortage detection

Spare Parts

Paper insertion blade (1 additional included)

(Image for reference only; subject to final design)

Winding Samples

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